Explosion Venting
Venting is the one of the cheapest, most effective ways to relieve
pressure in an explosion situation; however it is difficult to
size the vent correctly to allow sufficient pressure relief, as
it must allow sufficient outflow of burnt dust and air out to
relieve the pressure being generated by the heat of the explosion.
Usually venting will be designed such that the pressure can be
kept below some upper value (that is lower than the strength of
the vessel or building). If the powder in the process is toxic
venting to atmosphere is not possible, however venting to a sealed
area may be possible. Many different designs of venting are available
for all kinds of processes, including hinged doors that can withstand
many explosions, simple panels that are ejected, vent covers are
usually attached to the process vessel with clips or rubber seals
which are known to fail under the load of the explosion.
Vent Area Sizing
Vent size is dependant on:
Enclosure Volume
Enclosure Strength
Strength of Vent Cover
Burning Rate of Dust Cloud
There are some rules of thumb for sizing vents, you can use a
vent ratio from this table:
Max Rate of Pressure Rise (bar/s) Vent Ratio (m-1)
< 345 ......................1 / 6.1
345 - 690................ 1 / 4.6
> 690...................... 1 / 3.1
The vent ratio is the ratio of vent area to vessel volume. You
can also use the graph below to get an approximate size for your
vents:
For large vessels, greater than 30m3, the ratio for vent sizing
can be reduced, the reason being that it is unlikely that a vessel
that large would be full of an explosive mixture, hence the pressure
will not rise linearly with volume.
There are more accurate and complicated methods of vent sizing
which can be found in most of the better books on dust explosions
(both "Dust Explosions" by P. Field and "Dust Explosions
in the Process Industries" by R. K. Eckoff have detailed
chapters on vent design). The methods detailed contain accurate
methods based on length to diameter ratios and special cube root
laws.
Hazards Caused by Venting
Venting does minimise the probability of large equipment destroying
explosions, but does provide some hazards:
Ejection of flames from vent opening
Emission of blast waves from the vent opening
Reaction forces on the equipment, induced by the venting process
Emission of solid objects (parts of the vessel, vent covers, etc)
Indoor venting can lead to secondary explosions
Fireballs can be ejected
The larger the vent and the lower the force required breaching
it, the more hazardous it is, as this increase the chance of unburnt
dust being ejected, which could then burn in the plant area as
a fireball. Using vent ducts (ducts of the same area as the vent)
can minimise some of these problems by allowing the explosion
to take place in a sealed area, but take up a great deal of space
and still require the pressure to be relieved somewhere else (at
the end of the duct).
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